Pitfalls in the experimental recording of ultrasonic (backscatter) polar scans for material characterization

The ultrasonic polar scan (UPS), either in transmission, reflection or backscatter mode, is a promising non-destructive testing technique for the characterization of composites, providing information about the mechanical anisotropy, the viscoelastic damping, the surface roughness, and more. At present, the technique is merely being used for qualitative purposes. The limited quantitative exploration and use of the technique can be primarily ascribed to limitations of current theoretical models as well as the difficulty to perform accurate, and more importantly, reproducible UPS experiments. Over the last years, we have identified several potential pitfalls in the experimental implementation of the technique which severely deteriorate the accurateness and reproducibility of a UPS. In this paper, we make an inventory of the most important difficulties, illustrate each of them by a real experiment and present a feasible mediation, either numerical or experimental in nature. Once the experimental set-up is fine-tuned to overcome these pitfalls, it is expected that the recording of high-level UPS experiments, in combination with numerical computations, will facilitate the technique to become a fully quantitative non-destructive characterization method.     

Modeling and numerical simulation of the resistance spot welding of zinc coated steel sheets using rounded tip electrode: Analysis of required conditions

This paper investigates the essential conditions to improve the accuracy of a resistance spot welding computational study of advanced zinc coated steel sheets using rounded tip electrode. An experimental analysis is performed to highlight the required considerations for a suitable simulation. A sequential Electrical-Thermal-Metallurgical and Mechanical (ETMM) finite element analysis with appropriate precautions of the contact conditions enables to accurately simulate the nugget development during the welding. A critical smooth evolution of the contact radius is required. A fine meshing with an interfacial mesh size of at least 0.05 × 10⁻³ m combined with a coupling time step of 0.0025 s between the electrical-thermal-metallurgical and the mechanical analysis allows a regular incrementation of the contact radius, without burdening the time computing. Accurate values of the contact resistance depending on the interfacial pressure and temperature are essential for a good simulation of the nugget size. The ETMM calculation is successfully extended to the simulation of the welding of a typical two sheets assembly.     

Synthesis of organosilyl compounds-containing 1,2,4,5-tetraaryl imidazoles sonocatalyzed by M/SAPO-34 (M = Fe,Co, Mn,and Cu) nanostructures

The one-step synthesis of silylated 1,2,4,5-tetraaryl imidazoles by use of a series of M/SAPO-34 (M: Fe, Co, Mn, and Cu) nanocatalysts and subsequent silylation reactions is described. Cu/SAPO-34 catalyst has the highest activity in improving the efficiency of the heterogeneous cyclo-condensation of an aldehyde, benzil, ammonium acetate and a primary aromatic amine in water under ultrasonic irradiation. Some of imidazole derivatives are studied with a view to the synthesis of a series of new, multi-substituted imidazoles containing organosilyl groups including carbosilanes (Si–C) and silyl ethers (Si–O).     

Multidisciplinary green approaches (ultrasonic,co-precipitation,hydrothermal, and microwave) for fabrication and characterization of Erbium-promoted Ni-Al2O3 catalyst for CO2 methanation

The dispersion of nickel catalysts is crucial for the catalytic ability of CO₂ methanation, which can be influenced by the fabrication method and the operation process of the catalysts. Therefore, a series of fabrication methods, including ultrasonic, hydrothermal, microwave, and co-precipitation, have been applied to prepare 25Ni-5Er-Al₂O₃ catalysts. The fabrication method can partially influence the structural and catalytic activity of the nickel aluminate catalysts. Among the catalysts modified by Erbium prepared with various methods, the catalyst fabricated by ultrasonic pathway exhibited better catalytic performance and CH₄ selectivity especially, at a temperature (400 ℃). The impact of the temperature of the reaction (200–500 °C) was examined under a stoichiometric precursor ratio of (H₂:CO₂) = 4: 1, atmospheric pressure, and space velocity (GHSV) of 25000 mL/gcath. The results demonstrate that the ultrasonic method is strongly efficient for fabricating Ni-based catalysts with a high BET surface area of about 190.33 m²g^?1. The catalyst composed via the ultrasonic technique has 69.38 % carbon dioxide conversion and 100 % methane selectivity at 400 °C for excellent catalytic performance in CO₂ methanation reactions. The fabrication effect can be associated with its high surface area, which is achieved via the hot spot mechanism. Besides, the addition of Erbium promotes the Ni dispersion on the supports and stimulates the positive reaction because of the erbium oxygen vacancies.     

Built-in piezoelectric field improved photocatalytic performance of nanoflower-like Bi2WO6 using low-power white LEDs

Photocatalysis technology has been proved to be a potential strategy for removal of organic dyes, however high-power light sources are generally necessary to initiate photocatalytic reaction. In this work, we employed an excellent photocatalyst of Bi₂WO₆ with visible light harvest and meanwhile an intrinsic ferroelectricity, which realized the efficient degradation of organic dye via the synergetic photopiezocatalysis. Through coupling the illumination by a low-power (9 W) LED and the ultrasonic vibration (120 W) by an ultrasonic cleaner, the nanoflower-like Bi₂WO₆ composed of ultrathin nanosheets showed a much more enhanced photopiezocatalysis performance for purification of organic dye than the individual photocatalysis and piezocatalysis. Furthermore, the high mineralization efficiency and the good durability of the Bi₂WO₆ catalyst were demonstrated. The possible mechanism of photopiezocatalysis was finally proposed, where the ultrasound-induced piezoelectric field in Bi₂WO₆ drove photo-generated electrons and holes to diffuse along opposite directions, consequently promoting the separation efficiency of charge carriers. This work indicates that the synergetic photopiezocatalysis by coupling irradiation and ultrasonic vibration is a promising strategy to purify organic pollutants in wastewater.     

Mechanism of wave formation at the interface in explosive welding

Some of the main progress on the investigation of the mechanism of the wave formation in explosive welding at the Institute of Mechanics is summarized and others' previous works are reviewed. Our systematic experiments and analysis do not substantiate the theory of wave formation based on Karman vortex-street analogy or Helmholtz instability. On the contrary, they show that material strength insensitive to strain rate plays an important role. A simple hydro-plastic model is presented to explain the main features regarding the interfacial wave formation and to estimate the magnitude of wave length. The result is in broad agreement with experiment.     

考虑压电材料非线性特性时旋转式超声电机定子的主共振响应

考虑压电材料非线性本构关系，建立了旋转式超声电机定子的非线性动力学模型，利用解析与数值方法研究超声电机定子的主共振响应，以揭示压电材料非线性本构关系对定子振动特性的影响，为深入研究旋转行波超声电机的动力学机理奠定基础．     

多层金属爆炸焊接复板飞行姿态的计算方法

在两层金属爆炸焊接复板飞行姿态的理论计算基础上，运用质量守恒、动量守恒定理和契特公式推导了多层金属爆炸接复板飞行姿态的理论计算模型，经过实验验证，该计算模型和实验相符合，对于多层金属爆炸焊接工艺参数的设计具有很高的使用价值。     

Measurement of micro weld joint position based on magneto-optical imaging

In a laser butt joint welding process,it is required that the laser beam focus should be controlled to follow the weld joint path accurately.Small focus wandering off the weld joint may result in insufficient penetration or unacceptable welds.Recognition of joint position offset,which describes the deviation between the laser beam focus and the weld joint,is important for adjusting the laser beam focus and obtaining high quality welds.A new method based on the magneto-optical(MO)imaging is applied to measure the micro weld joint whose gap is less than 0.2 mm.The weldments are excited by an external magnetic field,and an MO sensor based on principle of Faraday magneto effect is used to capture the weld joint images.A sequence of MO images which are tested under different magnetic field intensities and different weld joint widths are acquired.By analyzing the MO image characteristics and extracting the weld joint features,the influence of magnetic field intensity and weld joint width on the MO images and detection of weld joint position is observed and summarized.     

Sulfur removal from bauxite water slurry (BWS) electrolysis intensified by ultrasonic

Effects of ultrasonic on desulfurization ratio from bauxite water slurry (BWS) electrolysis in NaOH solution were examined under constant current. The results indicated that ultrasonic improved the desulfurization ratio at high temperatures because of the diffusion and transfer of oxygen gas in electrolyte. However, due to the increase in oxygen gas emission, ultrasonic could not improve the desulfurization ratio obviously at low temperatures. Additionally, the particle size of bauxite became fine in the presence of ultrasonic, indicating that the mass transfer of FeS₂ phase was improved. According to the polarization curves, the current density increased in the presence of ultrasonic, indicating that the mass transfer of liquid phase was improved. The apparent activation energy (AAE) of electrode reaction revealed that ultrasonic did not change the pathway of water electrolysis. However, ultrasonic changed the pathway of BWS electrolysis, converting indirect oxidation into direct oxidation. The AAE of BWS electrolysis in the presence of ultrasonic was higher than that in the absence of ultrasonic. And the low AAEs (less than 20 kJ/mol) clearly indicated the diffusion control during BWS electrolysis reaction.